Hydraulic Breaker Supplier

A&D is a reliable hydraulic breaker supplier that is effectively used to demolish stone, asphalt, and concrete materials. All types of hydraulic breakers we offer give superb results on your applications.

  • Korea technology
  • High performance
  • Used in a Wide of applications

What is hydraulic breaker?

Hydraulic breakers can be equipped with all kinds of excavators, and Hydraulic breakers are used in a wide range of applications, covering the full range of market requirements, and all manufacturing processes to meet strict quality standards. So, whether you are involved in building demolition, mining, city construction, or quarrying work, hydraulic breakers will help you finish it efficiently.

Our manufacturer started to produce the hydraulic breaker in 2009, with the stable quality in the Chinese market, then we started to search for the oversea market. With 8 years of export experience and serving clients from more than 30 countries. Improving small details and quality, we win good orders and excellent reputation from more than 30 countries. Awaiting your join.

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Product Overview

There are Side hydraulic rock breaker, Box rock breaker and Top hydraulic hammer for your choice. You can choose any shape you need.

They are used in a wide range of applications, covering the full range of market requirements, all manufactured process to meet strict quality standards. So whether you are involved in building demolition, mining, city construction or quarrying work, our Rock breakers will help you finish it efficiently.

hydraulic rock breaker

It is flexible for mining and the main body is revealed outside, so it is easy to repair and do regular maintenance.

Excavator open type hydraulic breaker
Open Hydraulic Breaker

The overall length is longer than the side hydraulic breaker, it is safe for operators to work in risky areas.

box hydraulic breaker
Box Hydraulic Breaker

With the Polyurethane Damper inside. It can reduce the noise so it is suitable for working in noiseless places.

Why Choose A&D Hydraulic Breaker

Highly Efficient
Highly Efficient

We manufacture hydraulic breakers that are efficient, have a low breakdown, and have high productivity.

Extremely Reliable
Extremely Reliable

A&D manufactures hydraulic breakers with Korean technology, accurate finishing treatment, and Stable quality.

Less Noise
Less Noise

When operated, the hydraulic breakers run with less noise and reduce the risk of accidents.

Better Performance
Better Performance

Our hydraulic breaker has wide applications with high durability, excellent working performance, and low maintenance.

How Does a Hydraulic Breaker Work?

The piston is typically set at the bottom dead center, with the mandrel free to move. The striking piston is raised by the high-pressure oil acting on the lower working surface of the piston head, which keeps moving upward until it shuts down the outlet gap in the upper position.

The piston head’s high-pressure oil consumes the energy storage which is the nitrogen gas in the tank. The stored energy in the energy conversion system is released when the exhaust valve opens, pressing the percussion piston downward with massive force.

The ecavator’s hydraulic system supplies the hydraulic breaker with the hydraulic oil, which is a prerequisite for the hydraulic breaker to function.

A hydraulic breaker includes the front head, back head and cylinder. There are usually 3 types hydraulic breaker for your choice according to the shapes, Silenced type hydraulic breaker, Open top hydraulic breaker and side type hydraulic breakers.

Piston and Cylinder: The hydraulic breaker houses a piston that moves within a cylindrical housing. The hydraulic oil pressure, which is supplied through the control valve, facilitates the reciprocal movement of the piston.

Striking: When the piston is propelled forward due to hydraulic pressure, it strikes the chisel or the tool fitted to the breaker, thus creating a high-energy impact to break materials such as concrete, rock, etc.

Nitrogen Gas Chamber, we also called back head: Some hydraulic breakers have a nitrogen gas chamber, which works as a cushion absorbing the recoil forces and reducing stress on the excavator.

Chisel: The chisel is the part of the hydraulic breaker that comes into directly. It can come in various shapes and sizes, catering to different applications, and they are replaceable.

Frequency and Energy Regulation: Modern hydraulic breakers come with variable frequency and energy regulation systems, allowing operators to adjust the striking frequency and energy as per the hardness of the material to be broken.

How Does a Hydraulic Breaker Works
Hydraulic Breaker Uses

Hydraulic Breaker Uses

The following broad areas of application for Hydraulic Breakers have been identified, with the nature of the work varying:

  • Demolition of massive concrete bases, concrete walls, constructions, and building foundations.
  • Quarrying and total destruction of rock in road and building construction
  • Column and pile fencing
  • Creating outsized stone blocks
  • Ditch, building, and road surface compaction

A&D – Leading Hydraulic Breaker Manufacturer in China

A&D – Leading Hydraulic Breaker Manufacturer in China
A&D – Leading Hydraulic Breaker Manufacturer in China

A&D provides high-quality hydraulic breakers that are durable, high-performing, and versatile. It can boost productivity in a variety of applications and worksites. We created hydraulic breakers for excavators that are low-noise, compact, and extremely efficient. It can be used for trenching, secondary rock breaking, demolition of buildings, asphalt slashing, and other tasks.

Together with our team, A&D can assemble and manufactured hydraulic breakers to your specifications. Our engineers will collaborate with you to meet your needs. We offer door-to-door service, quick delivery, and after-sales support.

Send us your questions right away!

Reliable Excavator Hydraulic Breaker Supplier in China
Hydraulic Breaker Features

We supply hydraulic breakers with comprehensive features, including:

  • Available for machines weighing 0.8 to 55 tons.
  • Complies with ISO 9001 Standards
  • On-site Parts and Service
  • Strong Impact Energy
  • Longer usage lifetime
package & delivery time
Packaging & Delivery Time
  • The inside is stretch film, and the outside is an export wooden case as specified by the customer.
  • The standard free spare parts include two chisels, two Hoses, one Nitrogen Bottle, a repair toolbox, a Nitrogen pressure gauge, and a manual book.

Delivery time:

  • Delivery time: 5-7 days (1-5 sets) after payment.
  • We can organize ocean or air transportation from any Chinese port as per your request.

Hydraulic Breaker Working Fields

hydraulic breaker on hightway
Highway

On the highway, the hydraulic breakers are fitted to an excavator and are used for:

  • Highway build & repair
  • Breaking
  • Foundation excavation
Mining Industry
Mining Industry

The hydraulic breakers are environmentally-friendly, highly efficient, and super quality for the specific mining industry. They are used for:

  • Secondary demolition
  • Mining
Railway Industry
Railway Industry

The hydraulic breakers are durable hammers suitable for an excavator for demolishing rocks and concrete structures in the railway industry. They are used for:

  • Bridge demolitions
  • Mountains remove
  • Tunnels
Professional Hydraulic Breaker Factory in China
Professional Hydraulic Breaker Factory in China

A&D is a reputable hydraulic breaker manufacturer in China that provides door-to-door service, customization, sufficient production, quality assurance, and complete accessories.

  • A&D is a well-known manufacturer of high-performance and long-lasting hydraulic breakers for quarry application fields. We saved a lot of time by using A&D hydraulic breakers.

  • Thank you A&D for continuously delivering hydraulic breakers that are simple to use and capable of handling even the most difficult jobs. The services are also fantastic.

  • I’ve been sourcing from A&D for a while now, and the quality is very reliable. They consistently deliver high performance, low noise, and high stability hydraulic breakers.

How to use a hydraulic breaker?

Step 1: Installation

First and foremost, the hydraulic breaker should be correctly installed on the excavator or the carrier machine. Ensure all connections are tight and that the breaker is securely attached to avoid accidents during operations.

Step 2: Pre-operation Checklist

Before commencing with the operations, perform a routine check on the hydraulic breaker and the carrier machine. Check the hydraulic oil level, and the condition of the chisel, and ensure that all nuts and bolts are tightened adequately.

Step 3: Positioning

Place the carrier machine in a stable position. The breaker should be positioned perpendicularly to the material that needs to be broken to achieve the best results.

Step 4: Starting the Breaker

Activate the hydraulic breaker by starting the hydraulic flow from the carrier machine. The breaker should start with a moderate speed to prevent bouncing off the working surface.

Step 5: Breaking Process

Apply a steady pressure and allow the breaker to penetrate the material slowly. It is advised to start from the edges of the material and work your way towards the center for an effective breaking process.

Step 6: Controlled Operation

Operate the breaker with controlled movements. Avoid applying excessive force as it might damage the chisel and the breaker. Furthermore, periodic cooling breaks should be taken to prevent overheating of the breaker.

Step 7: Maintenance

After the operation, carry out a post-operation check. Regular maintenance, including greasing and checking the wear and tear of the chisel and other components, is vital for the longevity of the hydraulic breaker. More information, please refer to the manual book

Features of hydraulic breaker work

Absolutely, diving into the features of hydraulic breaker work gives one a panoramic view of its robust capabilities and the myriad of functionalities it can offer. Here are the hallmark features:

  1. Powerful Impact Energy

Hydraulic breakers are known for their high impact energy, which is a testament to their power in breaking through hard materials efficiently and effectively.

  1. Versatility

Hydraulic breakers can be employed in a plethora of applications, ranging from mining, quarrying, and road construction to demolition projects, showcasing a remarkable versatility.

  1. Noise and Vibration Reduction

Box hydraulic breakers come equipped with technology that significantly reduces noise and vibration levels, facilitating a quieter and smoother operation. It is good for city rebuilding.

  1. Auto Lubrication

A number of hydraulic breakers feature auto-lubrication systems, ensuring that the tool is always well-lubricated, thus enhancing its lifespan and reducing maintenance demands. It is optional.

  1. Energy Recovery System

Certain hydraulic breakers harbor energy recovery systems that recycle the recoil energy to increase the performance and efficiency of the breaker.

  1. Durability

Being constructed with high-quality materials and designed to withstand tough working conditions, hydraulic breakers promise a long service life, especially when sourced from a trusted hydraulic breaker supplier.

  1. Easy Maintenance

With designs focused on easy and minimal maintenance, it allows for reduced downtime, ensuring a continuous and efficient operation.

  1. Compatibility with Various Carrier Equipment

Hydraulic breakers are compatible with a variety of carrier equipment, including different sizes of excavators, backhoe loaders, and skid steer loaders, allowing for a wide range of usage in different settings.

  1. Variable Speed and Frequency

Many hydraulic breakers offer the option to vary the speed and frequency of the hammer, enabling customization based on the specific demands of the task at hand.

  1. Anti-Blank Firing

To prevent the damaging effect of blank firing, modern breakers are equipped with systems to prevent this, thereby increasing the lifespan of the tool.

Utilizing a hydraulic breaker requires expertise to ensure that the tool is used efficiently and safely. It is quite imperative for a hydraulic breaker supplier like A&D to manufacture breakers with precision, ensuring durability and high performance to withstand the tough working conditions while meeting different market demands with high, medium, and low-grade excavator attachments.A&D is always at your disposal to cater to any inquiries and provide you with Grade A hydraulic breaker solutions! Feel free to reach out for more detailed information.

How to repair hydraulic breaker?

Step 1: Diagnose the Issue

Identify the specific issue with your hydraulic breaker. Common problems might include reduced impact power, irregular blows, or oil leaks.

Step 2: Gather Necessary Tools and Parts

Ensure you have the correct tools and spare parts at hand. You may need to source parts such as chisels, pistons, or front heads from a reliable hydraulic breaker supplier.

Step 3: Disassemble the Breaker

Switch off the carrier machine and disconnect the hydraulic breaker. Begin the disassembly process by removing the retaining pins and then proceed to detach other components such as the bushings, chisel, and the front head.

Step 4: Inspection

Conduct a meticulous inspection of all the components for any wear and tear, cracks, or other damages. Pay special attention to the piston, cylinders, and seals.

Step 5: Replace Damaged Parts

Based on your inspection, replace any damaged or worn out parts. It is imperative to use high-quality spare parts to maintain the optimal functioning of the breaker.

Step 6: Assembly

Reassemble the hydraulic breaker carefully, ensuring that all components are fitted correctly and securely. Lubricate necessary parts adequately during assembly to facilitate smooth operation.

Step 7: Testing

After reassembly, connect the hydraulic breaker to the carrier machine and test its functioning to ensure that the repair has been successful. Monitor for any irregular noises or vibrations.

Step 8: Regular Maintenance

Post-repair, adhere to a regular maintenance schedule, which includes periodic inspections and necessary lubrication to avert future breakdowns.

What is the pressure in a hydraulic breaker?

Typically, the working pressure in a hydraulic breaker tends to vary depending on a series of factors including the make and model of the breaker, the specifications of the carrying machine, the nature of the task at hand, among others. Generally speaking, the pressure would range between 100 to 200 bar (or 1450 to 2900 psi), with larger, more powerful breakers requiring higher pressure levels.

To guarantee the best results, it is often advised to collaborate with a team of professionals who hold expertise in handling hydraulic systems and breakers. In this regard, A&D stands as a reliable partner, with an adept team equipped to provide the guidance needed to set up the optimal pressure for different operational requisites.

Feel free to reach out to the experts at A&D for guidance and support in understanding and establishing the right pressure parameters for your hydraulic breaker, ensuring a balance between efficacy and safety.

What is the difference between pneumatic and hydraulic breakers?

Absolutely, distinguishing between pneumatic and hydraulic breakers is crucial in navigating the decision-making terrain in construction projects. Here we delineate the primary differences between the two:

  1. Power Source
  • Pneumatic Breakers

Powered by compressed air generated by an external compressor.

Require a steady air supply, necessitating a continuous connection to the compressor.

  • Hydraulic Breakers

Utilize hydraulic fluid, powered typically by the hydraulic system of the carrier machine or a separate hydraulic power unit.

They harness the power of fluid mechanics, ensuring a stable and potent power source.

  1. Efficiency and Power Output
  • Pneumatic Breakers

Generally offer lower power output compared to hydraulic counterparts, rendering them more suitable for medium to light-duty tasks.

  • Hydraulic Breakers

Have a substantial power output, aligning them with heavy-duty operations such as breaking robust rocks and demolishing substantial structures.

As a choice of an adept hydraulic breaker supplier, they are crafted to deliver superior efficiency and higher impact energy.

  1. Versatility and Application
  • Pneumatic Breakers

Often lighter and more portable, proving handy for operations in confined spaces or for lighter duties.

Can be handheld, affording more control and maneuverability in certain applications.

  • Hydraulic Breakers

Boast of a more extensive range of applications, being compatible with a diverse array of carrier machines, including various excavators and skid steer loaders.

Offer more considerable versatility, grappling efficiently with a broad spectrum of tasks, from breaking rocks to trenching and other intensive construction operations.

  1. Maintenance and Durability
  • Pneumatic Breakers

Have a relatively simpler construction, which often translates to lesser maintenance requirements and breakdowns.

  • Hydraulic Breakers

Require regular maintenance checks to uphold optimal performance levels and longevity.

When sourced from a reliable hydraulic breaker supplier, they demonstrate remarkable resilience and endurance in tough working conditions, promising a longer lifespan.

  1. Investment and Operational Costs
  • Pneumatic Breakers

Generally come with a lower initial cost but might incur higher operational costs over time due to lower efficiency.

  • Hydraulic Breakers

Might entail a higher upfront investment, but their superior efficiency and productivity often translate to more cost-effective operations in the long run.

What is the size of hydraulic breaker?

  1. Weight Classification

Hydraulic breakers are often categorized based on their weight, which roughly translates to their size and power:

Small Breakers: Generally weigh between 120 to 500 kg. These are ideal for minor breaking operations and are often paired with small excavators or skid steer loaders.

Medium Breakers: Their weight ranges from 500 to 2000 kg, suitable for a wide array of moderate-duty applications, often partnered with medium-sized excavators.

Large Breakers: Weigh over 2000 kg and are used for heavy-duty tasks involving large excavators, and are perfect for breaking hard materials in large-scale projects.

  1. Tool Diameter

The tool diameter also plays a pivotal role in determining the breaker size, with larger diameters facilitating more substantial breaking force:

Small Diameter Tools: Suitable for delicate operations where precision is a priority.

Large Diameter Tools: Employed in operations where a higher breaking force is needed, generally in heavy-duty applications.

  1. Expert Advice

It is prudent to consult with a hydraulic breaker supplier to secure a breaker of the right size that aligns with your carrier machine’s specifications and the demands of your operational environment. If you want to know which model hydraulic breakers are suitable for you, please contact us.

History of the Excavator Hydraulic Hammer

  1. The Genesis – 1960s

The journey of hydraulic hammers began in the early 1960s. The initial designs were crafted by a visionary engineer named Krupp Berco Bautechnik, who hails from Germany. These maiden models laid the foundation for modern hydraulic hammers.

  1. Evolution and Refinement – 1970s to 1980s

During this period, the industry witnessed a substantial evolution in the design and functionality of hydraulic hammers. Various manufacturers ventured into the domain, introducing innovations and refining the technology to enhance efficiency and reliability.

  1. Expansion and Global Recognition – 1990s

In the 90s, the hydraulic hammer solidified its position as an indispensable tool in the construction and mining industries. Manufacturers across the globe were now part of a competitive market, constantly striving to introduce better features and improvements in hydraulic hammer technology.

  1. Modern Day – 2000s to Present

Fast forward to the modern era; the hydraulic hammer technology has reached unprecedented heights. Today, a hydraulic breaker supplier offers hammers equipped with advanced features like noise and vibration reduction technologies, automatic lubrication systems, and energy recovery systems, ensuring optimized performance and enhanced lifespan.

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